Feed 4.0 – Project for digital feed trade in the dairy sector

What is EIP AGRI?

The agricultural European Innovation Partnership (EIP-AGRI) was launched by the European Commission in 2012. The formation of so-called “operational groups” (OG) in several projects forms the cornerstone for innovative implementations and is intended to promote exchange between farmers, scientists and other interested parties. For the implementation of a project in the Free State of Saxony, an OG must comprise at least two independent actors and be based in Saxony.

Further information can be found here.

The real-world challenges that motivated us to create Feed 4.0

Feeding has a paramount influence on animal welfare and performance as well as on the carbon footprint of dairy production. There are numerous demands on the feeding of a modern dairy cow in terms of health, performance, nutrient cycling, climate change and economics. Feed is a natural product and therefore available in different qualities and finite quantities. Thus, dairy farmers, together with feeding advisors, have to balance the feeding of the animals very precisely. Weather extremes are increasingly tightening the availability of feed. It is therefore essential to find new ways for farms to evaluate available feeds and combine them in the best possible way to optimize animal welfare, climate footprint and profitability in the long term.

Existing web platforms for trading basic feeds are an important first step. However, intelligent further development of these marketplaces is needed so that farmers can take account of the multitude of requirements in on-farm feed purchasing and obtain a quick overview of suitable options for their current farm situation and ration.

fodjan App im Milchviehstall

The solution idea: A digital feed purchasing assistant

By participating in the “FEED 4.0” project, the aim is to improve resource efficiency in dairy farming through artificial intelligence in feed purchasing by farms.Thus, farms are to be digitally supported in making optimal purchasing decisions for feed on an individual farm basis and the existing web platforms are to be linked to the planned, digital prototype. 

The platform planned by OG is based on the Industry 4.0 approach. In concrete terms, this means that it is not the farmers or advisors themselves who search the online offering for suitable feeds, but rather a special search algorithm that automatically takes over this task more quickly and much more comprehensively. Users weight their requirements for the feed ration. The search algorithm then automatically suggests a suitable feed including a recommendation for specific use within the feed ration, optimized according to the objectives. This search algorithm acts as an assistant. Ultimately, farmers and advisors decide which suggestion to choose and then adjust the ration if necessary. Both target groups of the system are to be involved in the development process of the software prototype at an early stage.

The project partners

  • fodjan GmbH: Project management and coordination of the OG as well as development of the software prototype and deployment of the platform.
  • Agrarberatung Koesling Anderson – Agricultural consulting: Support in the connection of the feed industry as well as in the concrete integration of the suggestions into the ration calculation matrix.
  • Luchbergmilch eG – Agrarunternehmen Starbach-Sachsen eG – Agribusiness: Execution of the operational tests of the prototypes in cooperation with fodjan.
  • Hochschule für Technik und Wirtschaft Dresden – University of Applied Sciences: Scientific monitoring of the project.

As a result of the project, farms can now be better supported digitally in making optimised purchasing decisions for feed and feed management on an individual farm basis.

In addition to concepts and prototypes for app functions for manure sieve and shaker box evaluation and documentation, a digital marketplace for feed that can be easily fed by traders and farmers was also developed. In addition, a comprehensive contract management system was implemented to forecast the range of purchased and own feed based on user requirements. –> More about contract management

Based on the project work, several concepts for the implementation of a digital Feed 4.0 assistant were also created, which uses intelligent search/suggestion functions to suggest suitable purchased feed for the existing rations. Furthermore, considerations on the use of feed efficiency and IOFC as key figures in feeding advice and ration calculation were created and presented at events such as the NDL Meet Up 2023 in Dresden.

In addition, existing web platforms can be connected to the digital prototypes and advice can be obtained from the consortium on the requirements and concepts created.

During the project, the focus of the feed health assessment of the status quo in the literature was shifted in particular to the newly developed GfE model, for which the consortium, together with the LKS in Saxony, developed concrete proposals for implementation in practice. In addition, the participants have decided to continue working on this after the project period in order to create a sandbox for the industry, a test version of the new model in ration calculation, to make the innovations more tangible for advisors and farmers.

If you are interested in more information on the project results, how they can be used in your organisation and much more, please contact support@fodjan.de. The project results will also be presented at Agra on 13.4.2024 in the Robotics & Digitalisation programme area.

Algae in pig feed – The AlgaPork research project

Wir von fodjan sind Teil des EIP-AGRI Forschungsprojektes AlgaPork, in dem wir gemeinsam mit unseren Partnern den Effekt von Mikroalgen in der Schweinefütterung untersuchen.

Kleine Alge, großer Effekt

In der Schweinefütterung sind aktuell mehrere Herausforderungen zu bewältigen. Dazu zählen neben Emissionsthemen und der Erhöhung der Produktionseffizienz insbesondere auch der Einsatz geeigneter bzw. einheimischer Eiweißfuttermittel. Angesichts der wachsenden Weltbevölkerung ist aber auch mehr und mehr eine Futtermittelproduktion notwendig, die wenig Agrarland benötigt, damit dieses für die Produktion von Nahrungsmitteln zur Verfügung steht. Zudem spielt auch der Wunsch des Verbrauchers nach GVO-freier Fütterung, Reduktion des Antibiotika-Einsatzes und dem Tierwohl in der Schweinehaltung eine immer größere Rolle.

In diesem Zusammenhang rückt der Einsatz von Mikroalgen aus dem Chlorella-Cluster in der Schweinefütterung in den Fokus. Chlorella-Mikroalgen sind einzellige Süßwasseralgen, die für verschiedene wertvolle Inhaltsstoffe bekannt sind, so z.B. Proteine, Omega-3-Fettsäuren, Vitamine oder auch sekundäre Pflanzeninhaltsstoffe. Dabei sind auch der Gehalt und die Wertigkeit des Proteins sehr hoch. Mikroalgen besitzen also das Potenzial, als alternatives Eiweißfuttermittel eingesetzt zu werden und die Futtereffizienz zu verbessern. Aufgrund der Inhaltsstoffzusammensetzung wird Mikroalgen zudem eine immunstimulatorische sowie prä- und probiotische Wirkung zugeschrieben. Damit sind Mikroalgen möglicherweise auch als gesundheitsfördernd einzustufen.

Bild: drak.de

In dem Forschungsprojekt „AlgaPork“ geht es darum, die Wirkung von Mikroalgen in der praktischen Schweinefütterung zu untersuchen, insbesondere auf die Produktmenge, -qualität, die Produktivität und das Tierwohl.

Dabei sollen die Algen direkt auf dem landwirtschaftlichen Betrieb in einem Photobioreaktor produziert und frisch über die Flüssigfütterungsanlage verfüttert werden. Damit wird die Produktion der Algen günstiger, die nötige Biomasse wird direkt vor Ort produziert und die immunstimulatorische Wirkung wird bei Frischfütterung höher eingeschätzt als bei der Fütterung von getrockneten Algen. Damit soll die Tiergesundheit, das Tierwohl und die Wirtschaftlichkeit in der Schweinemast weiter verbessert werden. Wir freuen uns schon auf die Ergebnisse des Versuchs!

Die Projektpartner

Die Versuche werden dabei in der Agraset-Agrargenossenschaft eG Naundorf (Landkreis Mittelsachsen) durchgeführt. Insgesamt werden hier pro Jahr 16.200 Mastschweine pro Jahr gemästet. Daneben betreibt Agraset noch weitere Betriebszweige wie z.B. Pflanzenbau auf 5.260 ha und Milchproduktion mit 950 Milchkühen, mehr Infos auf www.agraset.de. Die Algen werden dann direkt auf dem Betrieb in einem Photobioreaktor produziert und an Tiere in der Vormast verfüttert.

Von der GICON – Großmann Ingenieur Consult GmbH (Dresden) stammt der Photobioreaktor und wird die technische Betreuung des Photobioreaktors übernommen. In diesem werden die Algen kultiviert. Neben ausreichender Nährstoff- und Wasserversorgung sind die Sonnenscheindauer und die Strahlungsintensität ausschlaggebend für das Wachstum der Algen.

Der GICON Photobioreaktor – in diesem werden die Mikroalgen produziert

Wir von fodjan übernehmen die Entwicklung der Software, und der Dateninfrastruktur sowie die Auswertung der Versuche.

Die wissenschaftliche Betreuung sowie die Umsetzung von Vorversuchen im Labor übernimmt die Universität Rostock.

Gefördert wird das Projekt durch das Sächsische Staatsministerium für Energie, Klimaschutz, Umwelt und Landwirtschaft (SMUL) im Rahmen des Entwicklungsprogramms für den ländlichen Raum im Freistaat Sachsen (EPLR).

Aktueller Stand und Projektablauf

Bis Anfang 2021 wurden einige Vorversuche zur Akzeptanz von Algen als Futtermittel durchgeführt. Diese und weitere Versuche im Labor der Uni Rostock ergaben wichtige erste Erkenntnisse. Zudem wurde die Anlage konzipiert bzw. geplant und ein Versuchsplan für den eigentlichen Versuch entwickelt. Erste Versuchsreihen haben sehr positive Ergebnisse gezeigt. Während die Tiergesundheit gesteigert werden konnte, sind der Futtermitteleinsatz und der CO2-Ausstoß reduziert worden. Hier finden Sie eine Veröffentlichung zu den ersten Ergebnissen.

Von Juni 2021 bis Oktober 2022 stehen die praktischen Versuche zum Einsatz von Mikroalgen in der Fütterung der Vormast an. Dazu werden bei mehreren Vormastgruppen mit jeweils 300 Tieren zusätzlich 5 Wochen lang mit Mikroalgen aus dem Chlorella-Cluster gefüttert. Insgesamt können so im Versuchszeitraum über 2000 Schweine gefüttert werden, welche mit der gleichen Anzahl von Schweinen unter gleichen Haltungsbedingungen, aber ohne Algenzufütterung, verglichen werden.

Es werden auf der einen Seite Daten zu Tierwohl, Produktivität und Tiergesundheit erhoben (z.B. Zunahmen, Produktqualität, Krankheiten, …). Mithilfe innovativer Sensorik werden zudem noch zusätzliche Daten erfasst.

Die Datenverarbeitung und -auswertung erfolgt geplanterweise bis Dezember 2022.

Hier schon einige Bilder aus den Vorversuchen:

Den Schweinen scheints zu schmecken. Wir freuen uns schon auf die nächsten Untersuchungsergebnisse!

We are part of the ReMissionDairy project

We are part of the 3-year BLE innovation project ReMissionDairy for efficient dairy cow feeding.

These are the goals of ReMissionDairy

In view of global structural developments and climate change, strategies to increase production efficiency and minimize climate and environmental impacts are being called for in agriculture, particularly in animal production. The joint project ReMissionDairy is responding to this appeal: With the help of innovative feed controlling and management, feeding efficiency is to be increased and methane emissions from dairy farming reduced. The aim of ReMissionDairy is therefore to set up a web platform that supports feeding strategies to reduce methane and nitrogen emissions and thus increase efficiency in dairy farming.

The planned innovative web platform is intended to serve as a basis for independent feed controlling and management on the farm and to provide current key efficiency figures. In this way, ReMissionDairy supports farmers throughout Germany in making information-based management decisions at animal group and herd level. Optimization measures can be planned and implemented in a targeted manner, taking animal health aspects into account. In this way, production efficiency can be sustainably increased on an individual farm basis and the environmental impact of the individual farm can be reduced.

Precise feeding data will be collected and evaluated over two years on 30 pilot farms, which will receive intensive support as part of a feeding consultation. The data on feeding is combined with data from the milk performance test and milk quality test as well as other animal-related data. The cow’s energy status and methane emissions are estimated on the basis of milk MIR spectra. The results from the calculation of performance, emission and feeding parameters are used to calculate potential savings. In this way, the ReMissionDairy web platform can support farmers and feed consultants in increasing feed efficiency.

The project team

ReMissionDairy is a joint project in which experts from science and industry contribute their know-how and experience. The project team comprises the following partners: Vereinigte Informationssysteme Tierhaltung w. V. (vit), Deutscher Verband für Leistungs- und Qualitätsprüfungen e. V. (DLQ), Christian-Albrechts-Universität zu Kiel, the state control associations in Baden-Württemberg, Mecklenburg-Vorpommern, Saxony and Weser-Ems as well as the two companies agrosom and us, fodjan.

fodjan & University of Hohenheim develop app for Kenya

Translating scientific findings into agricultural practice often fails because the link between the two areas is missing and there is no implementation. This is often not easy even in Europe, but it is even more difficult in developing countries, for example in Africa. However, digitalization offers many opportunities to break new ground here. Prof. Dr. Uta Dickhöfer and her team at the Department of Animal Nutrition and Pasture Management in the Tropics and Subtropics at the University of Hohenheim have recognized this opportunity and have set themselves the goal of improving dairy cattle feeding in Africa by putting their research results directly “in the hands” of farmers with the help of smartphones.

Dairy farms in Africa

Dairy farmer with his cows in Kenya

Small and medium-sized dairy farms play an important role in the supply of milk and dairy products and as a source of income for millions of people in sub-Saharan Africa. The farms usually keep 1-15 dairy cows of local breeds or their crosses with exotic dairy breeds such as Holstein or Jersey cattle. Depending on the season, feeding is based on pasture fodder, cultivated forage grasses, crop residues (e.g. straw and leaves from cultivated plants) and purchased concentrates. In particular, the lack of basic feed and its low feed value, but also a lack of knowledge about feeding and the use of concentrates adapted to the animals’ needs, limit the health and performance of the animals and thus the profitability of dairy farming. We therefore want to provide farmers with a digital decision-making tool that they can use to obtain information about their feed and improve the feeding of their animals.

Start of the tropical project

Feed in Kenya – mainly grass and bushes

In the first stage of development, the feed evaluation model was adapted with requirement values for energy and protein of the locally used dairy cattle breeds under local husbandry conditions. Another important data basis is the feed database. Here, information on the feed value of important tropical basic and concentrated feeds from previous studies in the field, as well as from scientific publications and publicly accessible overview tables, was compiled in a database.

This is where our collaboration began. From the existing knowledge and given data, fodjan developed a customized app version for Hohenheim’s tropical project. This first prototype was tested in practice for three months in Kenya by a Master’s student at the university. She presented the app to local dairy farmers, calculated rations and collected many ideas for the next development steps. Everyone involved was pleasantly surprised by the sheer level of interest shown by the farmers and organizations.

We are therefore looking forward to further cooperation.